Thermic Fluid Heater 4 Pass FBC

Get a Price/Quote

MOQ : 1 Unit , , Piece

Thermic Fluid Heater 4 Pass FBC Specification

Type
4 Pass FBC (Fluidized Bed Combustion) Thermic Fluid Heater

Material
Mild Steel

Storage / Tankless
Tankless

Installation Type
Horizontal

Capacity
500,000 Kcal/hr to 50,00,000 Kcal/hr (customizable)

Voltage
415 V, 3 Phase, 50 Hz

Power
Depends on model and capacity

Dimension (L*W*H)
Varies by model, contact supplier for details

Gas Type
Solid fuel (coal, wood, biomass), oil or gas fired

Tank Diameter
Customizable as per application

Color
Industrial Grey with Red/Yellow highlights

Mounting
Skid mounted for easy installation

Control Panel
Microprocessor based, automatic operation

Fuel Consumption
Varies with capacity, typically 50-500 kg/hr

Design Pressure
6 kg/cm²g

Combustion System
Automatic fuel feeding system (for solid fuel option)

Insulation
Mineral wool / glass wool with cladding

Heat Exchanger Material
High-grade seamless steel tubes

Flue Gas Outlet Connection
Custom size as per site requirements

Applications
Textiles, Food processing, Chemicals, Rubber, Plastic, Pharmaceuticals industries

Efficiency
Above 82%

Temperature Range
Upto 300°C outlet temperature

Safety Features
High temperature cut-off, pressure safety valve, flame failure protection, low oil level switch

Thermic Fluid Heater 4 Pass FBC Trade Information

Minimum Order Quantity
1 Unit , , Piece

Supply Ability
1 , , Piece Per Day

Delivery Time
1 Days

About Thermic Fluid Heater 4 Pass FBC

We are one of the leading manufacturers and suppliers of heavy-duty Thermic Fluid Heater 4 Pass FBC that is designed and developed by our team of skilled professionals using premium-class engineering materials which result in high durability and robustness. It functions by heating the coil via convection and radiation which then raises the temperature of thermal oil and working fluid. The offered Thermic Fluid Heater 4 Pass FBC is equipped with various safety devices such as level switch, ID fan, differential pressure switch, and many more.

Specification:

Abnormal Condition	Safety Action
Low Thermic Fluid Level in Expansion Tank	Level Switch actuated at expansion tank cuts of the ID Fan / FD Fan.
Low Thermic Fluid Flow	Differential pressure switch (DPS) across inlet and outlet headers cuts of the ID Fan slowing down combustion
Thermic Fluid system pressure high due to system valves closure etc.	Pressure switch cuts of ID Fan and alarm. Safety relief valve (Optional) to be provided in the system piping so as to by pass the oil.
Thermic Fluid Temperature High	Digital Temperature cuts of ID fan at set point
Coil Chocking	Differential pressure Switch (DPS) across system cuts of the ID Fan Slowing down combustion
Thermic Fluid Motor Trip	Electrical Interlock cuts of fans
Power Failure	Diesel Engine (Optional) keeps thermic fluid moving to avoid overheating and overflow of oil. Exhaust with Damper provided on furnace to drive away hot gases directly.

Superior Efficiency and Advanced Combustion

The 4 Pass Fluidized Bed Combustion (FBC) design of this thermic fluid heater ensures optimal fuel-to-heat conversion, consistently achieving above 82% efficiency. High-grade seamless steel tubes maximize heat transfer, while the automatic fuel feeding systemsuitable for coal, wood, or biomassenables efficient, reliable combustion with minimal manual intervention.

Precision Control and Safety Features

Equipped with a state-of-the-art microprocessor-based control panel, this heater offers fully automatic operation, precise temperature regulation (up to 300C), and comprehensive safety protocols. Safety measures include high temperature cut-off, pressure relief valves, flame failure protection, and low oil level switches, safeguarding both process and personnel.

Customizable and Easy to Install

Designed for flexibility and convenience, this horizontal, skid-mounted heater can be customized in capacity and dimensions to fit specific site requirements. The tankless, modular configuration enables easy integration, while mineral wool or glass wool insulation ensures safe, energy-efficient operation. Suitable for a variety of fuels and applications, it streamlines installation and maintenance for industrial clients.

FAQs of Thermic Fluid Heater 4 Pass FBC:

Q: How does the 4 Pass FBC Thermic Fluid Heater work?

A: The heater utilizes a four-pass Fluidized Bed Combustion (FBC) system, where hot gases generated from solid fuel combustion pass through high-grade seamless steel tube heat exchangers. This design maximizes heat transfer to the thermic fluid, ensuring efficient heating for industrial processes.

Q: What types of industries commonly use this thermic fluid heater?

A: This heater is widely used in textiles, food processing, chemicals, rubber, plastics, and pharmaceutical industriesanywhere reliable, high-temperature process heat is required with precise temperature control and fuel flexibility.

Q: When is this heater most beneficial compared to conventional systems?

A: The heater is particularly advantageous when high efficiency, consistent temperature control up to 300C, and fuel versatility are needed. Its automatic control panel and advanced safety systems offer operational reliability and lower manual supervision, ideal for continuous industrial applications.

Q: What is the typical process for installation and commissioning?

A: Installation involves positioning the skid-mounted heater on-site, connecting flue gas outlets and electrical systems (415 V, 3-phase), and integrating fuel supply lines. The manufacturer provides customization and support to ensure a seamless setup tailored to client specifications.

Q: Where should the thermic fluid heater be located for optimal results?

A: It should be installed in a well-ventilated, accessible industrial area with adequate space for connections and maintenance. Custom dimensions and flue gas outlet sizing allow adaptation to various site layouts, enhancing integration into existing facilities.

Q: How is the fuel consumption managed, and what are the options?

A: Fuel consumption ranges from 50 to 500 kg/hr depending on the model and capacity. The heater supports solid fuels (coal, wood, biomass), oil, or gas. For solid fuels, the automatic feeding system maintains consistent combustion for optimal efficiency.

Q: What are the main benefits of choosing this thermic fluid heater?

A: Benefits include high efficiency (over 82%), robust safety features, low maintenance, customizable design, automatic operation, and versatile fuel compatibility. These collectively reduce operational costs while ensuring reliable, safe, and convenient process heating for a broad industrial spectrum.

Tell us about your requirement